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Flue-Gas Desulfurisation

A concise AQA A Level Chemistry revision guide to removing sulfur dioxide from the flue gases of power stations using calcium oxide or calcium carbonate: the equations, why an acidic gas reacts with a basic solid, and what happens to the products (3.3.2.3).

Paper 2
AQA
3.3.2 Alkanes
7405/2
AQA specification2 spec points in this lesson
  • 3.2.2vii
  • 3.3.2.3iv
What these spec points say
  • 3.2.2vii know the use of CaO or CaCO3 to remove SO2 from flue gases
  • 3.3.2.3iv explain why sulfur dioxide can be removed from flue gases using calcium oxide or calcium carbonate
Before you start

GCSE Recap: From Limestone to Quicklime

Before you start, check where quicklime comes from, why it costs more than limestone, and what a base does to an acid.

1

Why Sulfur Dioxide Has to Be Removed

Coal and some crude-oil fractions contain sulfur compounds. When the fuel burns in a power station the sulfur is oxidised to sulfur dioxide, SO2.

This leaves in the flue gases, the waste gases that go up the chimney (the flue).

Sulfur dioxide dissolves in water in the atmosphere to form sulfurous acid, and is oxidised to sulfuric acid, giving acid rain.

You need to explain why sulfur dioxide can be removed from flue gases using calcium oxide or calcium carbonate.

The key idea is an acid-base reaction: sulfur dioxide is an acidic oxide, and calcium oxide and calcium carbonate are basic, so they neutralise it.

Key idea: Sulfur dioxide is an acidic, non-metal oxide. Calcium oxide (a basic metal oxide) and calcium carbonate (a carbonate) both react with acids, so they react with sulfur dioxide and remove it from the gas stream.

Sulfur in fuel becomes sulfur dioxide that causes acid rain, and because it is an acidic oxide it can be neutralised by calcium oxide or calcium carbonate.

Check your understanding

Quick Check: A Ship's Exhaust Scrubber

Apply the acid-base idea to a scrubber that uses no calcium compound at all.

2

Removal with Calcium Oxide

Calcium oxide, lime, reacts directly with sulfur dioxide to form calcium sulfite (calcium sulfate(IV)):

CaO(s) + SO2(g) → CaSO3(s)

This is a neutralisation: the basic oxide and the acidic oxide combine to form a salt.

In practice the calcium oxide is mixed with water to make a slurry of calcium hydroxide, which is sprayed into the flue gases in a scrubber.

The calcium sulfite is then oxidised by air to calcium sulfate:

2CaSO3(s) + O2(g) → 2CaSO4(s)

Exam sentence: Calcium oxide is a basic oxide, so it neutralises the acidic sulfur dioxide, forming calcium sulfite which is oxidised to calcium sulfate.

Check your understanding

Quick Check: Equations for Other Bases

Work each equation and each number out on paper, then type your answer in.

3

Removal with Calcium Carbonate

Calcium carbonate, limestone, is cheaper than lime and works in the same way, but carbon dioxide is released as well:

CaCO3(s) + SO2(g) → CaSO3(s) + CO2(g)

Again the calcium sulfite is oxidised to calcium sulfate in the scrubber. Powdered limestone in water is the most common desulfurisation method in coal-fired power stations because limestone is abundant and inexpensive.

Calcium oxide (lime)Calcium carbonate (limestone)
Equation with SO2CaO + SO2 → CaSO3CaCO3 + SO2 → CaSO3 + CO2
Type of reactionAcidic oxide + basic oxide (neutralisation)Acidic oxide + carbonate (neutralisation)
Gas releasedNoneCarbon dioxide, a greenhouse gas
CostHigher: lime is made by heating limestoneLower: limestone is quarried and ground
Final product after oxidationCalcium sulfate (gypsum)Calcium sulfate (gypsum)

A wet scrubber: limestone slurry neutralises the sulfur dioxide, and air oxidises the calcium sulfite to calcium sulfate, sold as gypsum.

Exam focus: If asked for a disadvantage of using calcium carbonate, say that carbon dioxide is released, which contributes to global warming. If asked for an advantage, say it is cheaper and more abundant than calcium oxide.

4

What Happens to the Calcium Sulfate

Flue-gas desulfurisation produces large amounts of calcium sulfate. Hydrated calcium sulfate is gypsum, CaSO4·2H2O, which is used to make plasterboard and cement.

Selling the gypsum offsets part of the cost of the process, so the sulfur is turned from a pollutant into a useful product.

StageSpeciesRole
Before scrubbingSO2Acidic pollutant that would cause acid rain
NeutralisationCaSO3Calcium sulfite formed from CaO or CaCO3
Oxidation with airCaSO4Calcium sulfate, hydrated to gypsum
UseCaSO4·2H2OPlasterboard and cement

Key idea: The process removes about 90 per cent of the sulfur dioxide from the flue gases and produces gypsum that can be sold.

Check your understanding

Quick Check: Explain the Rejected Delivery

Write a short explanation, then compare it with the mark points and the model answer.

Check your understanding

Quick Check: Lime or Limestone?

In each round, choose the one statement that is accurate for the boiler house described.

5

Common Exam Mistakes

  • Describing the reaction as combustion or oxidation. The removal step is a neutralisation: acidic SO2 reacts with basic CaO or CaCO3.
  • Writing calcium sulfate, CaSO4, as the direct product of the reaction with SO2. The first product is calcium sulfite, CaSO3; sulfate forms only after oxidation by air.
  • Forgetting the carbon dioxide in the calcium carbonate equation, so the equation does not balance.
  • Confusing flue-gas desulfurisation with the catalytic converter, which removes CO, NOx and unburned hydrocarbons from vehicle exhausts, not SO2 from power stations.

Exam sentence: Sulfur dioxide is an acidic gas, so it is removed from flue gases by reaction with the base calcium oxide or with calcium carbonate, forming calcium sulfite and then calcium sulfate.

Flue-Gas Desulfurisation FAQs

These questions check the equations and the acid-base reasoning behind flue-gas desulfurisation.

Why does calcium oxide remove sulfur dioxide?

Sulfur dioxide is an acidic oxide and calcium oxide is a basic oxide. They neutralise each other to form the salt calcium sulfite: CaO + SO2 → CaSO3.

What is the equation with calcium carbonate?

CaCO3 + SO2 → CaSO3 + CO2. Do not forget the carbon dioxide, or the equation will not balance.

Is the first product calcium sulfate or calcium sulfite?

Calcium sulfite, CaSO3. It is then oxidised by air to calcium sulfate: 2CaSO3 + O2 → 2CaSO4.

What is gypsum and why does it matter?

Gypsum is hydrated calcium sulfate, CaSO4·2H2O. It is sold to make plasterboard and cement, which offsets part of the cost of the process.

Why might a power station choose calcium carbonate over calcium oxide?

Limestone is cheaper and more abundant, because lime has to be made by heating limestone. The drawback is that it releases carbon dioxide, a greenhouse gas.

Dr. Mohammed Al-Fatah

Written by: Dr. Mohammed Al-Fatah

Chemistry specialist revision notes for A Level Chemistry.

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Copyright notice: This OLS revision content, including the explanations, layout, diagrams, tables and embedded learning structure, is authored for Online Learning System by Dr. Mohammed Al-Fatah. It may not be copied, reproduced, redistributed or adapted without written permission.